top of page
  • White Facebook Icon
  • White Instagram Icon

premium headwear

side_Blackhawk_Zapped_Headwear_5_Panel_Loden.png.webp
loden_94e6da82-4191-4ac9-b156-0f117f6b4bdb.png.webp
Custom_leather_patch_hat_Blackhawk_Zapped_Headwear_5_Panel_zapped_branding_Loden_Green_Wat

We’re a proud authorized dealer of Zapped Headwear. Our premium hat provider.

The creators of the most advanced premium headwear on the market. Every hat is crafted with precision—featuring high-quality materials, structured comfort, and modern design built to last. From moisture-wicking performance fabrics to detailed stitching and a flawless fit, Zapped Headers delivers the perfect blend of style and durability.

These aren’t just hats—they’re engineered for people who expect the best.

BLACKHAWK

A premium 5‑panel medium‑profile snapback crafted for unmatched durability, comfort, and style

Durable outer shell and perforated panels for optimal breathability and profile

Adjustable Snapback Fit – One‑size‑fits‑most

BLACKHAWK R+

5-panel medium profile snapback customizable rope hat. These hats are named after the amazing Blackhawk helicopter used in the U.S. Military. These custom caps are very comfortable and will amaze you!

Water Repellent outer shell

Fully customizable sewn on patch

One size fits most

Snapback

Polyester shell/sweatband

Perforated Droplet holes for maximum airflow

APACHE

Zapped "Apache" 6-panel low-medium profile snapback custom hat. These hats are named after the amazing Apache helicopter used in the U.S. Military.

Extremely Durable Water Repellent outer shell

Laser perforated fabric mesh back

Smaller Curved bill

Low-mid profile

Fully customizable sewn on patch

Snapback: One size fits most

Sweat absorbing ultra comfort sweatband

CAPTAIN

Zapped "Captain" 6-panel medium profile unstructured custom hat. This "dad hat" is made from top tier materials only. These custom hats are named after the amazing Captains in the U.S. Military.

Extremely Durable Water Repellent outer shell

Curved bill

Low-medium profile

Unstructured panels

One size fits most

Velcro strap

Sweat absorbing ultra comfort sweatband

OSPREY
Water repellent outer shell, sweat absorbing perforated sweatband, and a perfect medium profile fit. These hats are named after the amazing V-22 Osprey used in the U.S. Military. Made from comfortable spandex and structured polyester/cotton face.

 

Water Repellent outer shell

Size: 59cm to 2nd snapback (One size fits most)

One size fits most Snapback

CROWN: Medium-Profile

VISOR: Flat-bill

FABRIC: Structured Water repellent Polyester, Perforated polyester backing for maximum airflow

SIDE DECORATION ADD ON

images-1_edited.png

Crafted from high-end leatherette. The Northline Customs side decoration is the ultimate bonus for your hat.

Ideal for showcasing logos, special events, or something fun and original.

*Multiple colors available*

Screenshot 2025-03-11 at 10.46.42 PM.png
engraved to last

Our wood hat patches feature a commercial-grade, butcher block-style finish for lasting beauty and durability. Each patch is hand-rubbed with a special oil, a non-toxic, high-performance wood finish that enhances the grain and protects against wear.

Safe, Strong & Built to Last

 

Unlike surface coatings, our oil bonds at a molecular level, preventing peeling, flaking, chipping, or cracking. It’s completely non-toxic, solvent-free, and family-safe. Used in butcher blocks and high-use surfaces, this professional finish ensures your patch withstands daily wear and resists moisture while maintaining its rich, handcrafted look.​

Order your Prototype

Design Your Custom Hat – Risk-Free Prototype

Get started with your very own custom hat for FREE. 

 

This includes:

A custom wood patch design using your logo (with unlimited revisions)

A digital mockup of your finished hat

One physical hat mailed directly to you

Love it? Great— keep your sample, give it away, keep it for yourself or be a hero at

Christmas time, up to you! 

No risk. No hassle. Just a one-of-a-kind hat made just for you.

Upload File
Upload supported file (Max 15MB)

Thanks! Someone from our team will get back to you within 24-48 hours

bottom of page